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Archive / FAA Aviation Maintenance References / Aviation Maintenance Technician Handbook: Airframe - Chapter 2

Chapter 2 - pages 2-24 to 2-29

Helicopter Flight Principles

FAA-H-8083-31B, Chapter 2 (2023)

Text-only reference. Published from the recorded official FAA Airframe Chapter 2 PDF. Diagrams, photographs, and figure artwork are not reproduced here; use the official FAA PDF for those materials.

Downward velocity of air molecules used by aft section of rotor 1–5 knots flow down through the rear of the rotor system is more horizontal. Airflow pattern just prior to effective translational lift 10–15 knots The leading edge of the downwash pattern is being overrun and is well back under the nose of the helicopter. More horizontal No recirculation flow of air of air 16–24 knots Reduced induced flow Tail rotor operates in increases angle of attack relatively clean air flight by a transient induced aerodynamic vibration and increased performance of the helicopter. be a means of compensating, correcting, or eliminating this unequal lift to attain symmetry of lift.

When the helicopter moves through the air, the relative airflow through the main rotor disc is different on the advancing side than on the retreating side. The relative wind encountered by the advancing blade is increased by the forward speed of the helicopter; while the relative windspeed acting on the retreating blade is reduced by the helicopter’s forward airspeed. Therefore, as a result of the relative windspeed, the advancing blade side of the rotor disc produces more lift than the retreating blade side. [Figure 2-40] If this condition was allowed to exist, a helicopter with a counterclockwise main rotor blade rotation would roll to the left because of the difference in lift. In reality, the main rotor blades flap and feather automatically to equalize lift across the rotor disc. Articulated rotor systems, usually with three or 2-24 Blade rotation Bladerotation Relative wind Forward flight at 100 knots Relative wind Direction of Flight Advancing SideRetreating Side Blade tip speed plus helicopter speed (400 knots) Blade tip speed minus helicopter speed (200 knots) 300 knots. If the helicopter is moving forward at 100 knots, the relative windspeed on the advancing side is 400 knots. On the retreating side, it is only 200 knots. This difference in speed causes a dissymmetry of lift.

more blades, incorporate a horizontal hinge (flapping hinge) to allow the individual rotor blades to move, or flap up and down as they rotate. A semirigid rotor system (two blades) utilizes a teetering hinge, which allows the blades to flap as a unit. When one blade flaps up, the other blade flaps down. As the rotor blade reaches the advancing side of the rotor disc, it reaches its maximum upward flapping velocity. [Figure 2-41A] When the blade flaps upward, the angle between the chord line and the resultant relative wind decreases. This decreases the AOA, which reduces the amount of lift produced by the blade. At position C, the rotor blade is at its maximum downward flapping velocity. Due to downward flapping, the angle between the chord line and the resultant relative wind increases. This increases the AOA and thus the amount of lift produced by the blade.

The combination of blade flapping and slow relative wind acting on the retreating blade normally limits the maximum forward speed of a helicopter. At a high forward speed, the retreating blade stalls due to high AOA and slow relative wind speed. This situation is called “retreating blade stall” and is evidenced by a nose-up pitch, vibration, and a rolling tendency—usually to the left in helicopters with counterclockwise blade rotation. Pilots can avoid retreating blade stall by not exceeding the never-exceed speed. This speed is designated V NE and is indicated on a placard and marked on the airspeed indicator by a red line.

During aerodynamic flapping of the rotor blades as they Relative wind Angle of attack Angle of attack at 3 o’clock positionA Upflap velocity Resultant relative wind Chord line Angle of attack over noseB Resultant relative wind Chord line Angle of attack at 9 o’clock positionC Downflap velocity Resultant relative wind Chord line Angle of attack over tailD Resultant relative wind Chord line Bladerotation A B C D blade equalizes lift across the main rotor disc counteracting dissymmetry of lift. 2-25 compensate for dissymmetry of lift, the advancing blade achieves maximum upward flapping displacement over the nose and maximum downward flapping displacement over the tail. This causes the tip-path plane to tilt to the rear and is referred to as blowback. Figure 2-42 shows how the rotor disc is originally oriented with the front down following the initial cyclic input. As airspeed is gained and flapping eliminates dissymmetry of lift, the front of the disc comes up, and the back of the disc goes down. This reorientation of the rotor disc changes the direction in which total rotor thrust acts; the helicopter’s forward speed slows, but can be corrected with cyclic input. The pilot uses cyclic feathering to compensate for dissymmetry of lift allowing them to control the attitude of the rotor disc.

Cyclic feathering compensates for dissymmetry of lift (changes the AOA) in the following way. At a hover, equal lift is produced around the rotor system with equal pitch and AOA on all the blades and at all points in the rotor system (disregarding compensation for translating tendency). The rotor disc is parallel to the horizon. To develop a thrust force, Blowback is more pronounced with higher airspeeds. the rotor system must be tilted in the desired direction of movement. Cyclic feathering changes the angle of incidence differentially around the rotor system. Forward cyclic movements decrease the angle of incidence at one part on the rotor system while increasing the angle at another part.

Maximum downward flapping of the blade over the nose and maximum upward flapping over the tail tilt both rotor disc and thrust vector forward. To prevent blowback from occurring, the pilot must continually move the cyclic forward as the velocity of the helicopter increases. Figure 2-42 illustrates the changes in pitch angle as the cyclic is moved forward at increased airspeeds. At a hover, the cyclic is centered and the pitch angle on the advancing and retreating blades is the same. At low forward speeds, moving the cyclic forward reduces pitch angle on the advancing blade and increases pitch angle on the retreating blade. This causes a slight rotor tilt. At higher forward speeds, the pilot must continue to move the cyclic forward. This further reduces pitch angle on the advancing blade and further increases pitch angle on the retreating blade. As a result, there is even more tilt to the rotor than at lower speeds.

This horizontal lift component (thrust) generates higher helicopter airspeed. The higher airspeed induces blade flapping to maintain symmetry of lift. The combination of flapping and cyclic feathering maintains symmetry of lift and desired attitude on the rotor system and helicopter. Autorotation Autorotation is the state of flight in which the main rotor system of a helicopter is being turned by the action of air moving up through the rotor rather than engine power driving the rotor. [Figure 2-43] In normal, powered flight, air is drawn into the main rotor system from above and exhausted downward, but during autorotation, air moves up into the rotor system from below as the helicopter descends. Autorotation is permitted Normal Powered Flight Autorotation Direction of flight effect, the blades are “gliding” in their rotational plane.

2-26 Pitch link Rotating swash plate Control rod Stationary swash plate mechanically by a freewheeling unit, which is a special clutch mechanism that allows the main rotor to continue turning even if the engine is not running. If the engine fails, the freewheeling unit automatically disengages the engine from the main rotor allowing the main rotor to rotate freely. It is the means by which a helicopter can be landed safely in the event of an engine failure; consequently, all helicopters must demonstrate this capability in order to be certificated. Rotorcraft Controls Swash Plate Assembly The purpose of the swash plate is to transmit control inputs from the collective and cyclic controls to the main rotor blades. It consists of two main parts: the stationary swash plate and the rotating swash plate. [Figure 2-44] The stationary swash plate is mounted around the main rotor mast and connected to the cyclic and collective controls by a series of pushrods. It is restrained from rotating by an antidrive link but is able to tilt in all directions and move vertically. The rotating swash plate is mounted to the stationary swash plate by a uniball sleeve. It is connected to the mast by drive links and is allowed to rotate with the main rotor mast. Both swash plates tilt and slide up and down as one unit. The rotating swash plate is connected to the pitch horns by the pitch links.

There are three major controls in a helicopter that the pilot must use during flight. They are the collective pitch control, cyclic pitch control, and antitorque pedals or tail rotor control. In addition to these major controls, the pilot must also use the throttle control, which is mounted directly to the collective pitch control in order to fly the helicopter. Collective Pitch Control The collective pitch control is located on the left side of the pilot’s seat and is operated with the left hand. The collective is used to make changes to the pitch angle of all the main rotor blades simultaneously, or collectively, as the name implies. As the collective pitch control is raised, there is a simultaneous and equal increase in pitch angle of all main rotor blades; as it is lowered, there is a simultaneous and equal decrease in pitch angle. [Figure 2-45] This is done through a series of mechanical linkages, and the amount 2-27 of movement in the collective lever determines the amount of blade pitch change. An adjustable friction control helps prevent inadvertent collective pitch movement.

Throttle Control The function of the throttle is to regulate engine rpm. If the correlator or governor system does not maintain the desired rpm when the collective is raised or lowered, or if those systems are not installed, the throttle must be moved manually with the twist grip to maintain rpm. The throttle control is much like a motorcycle throttle, and works almost the same way; twisting the throttle to the left increases rpm, twisting the throttle to the right decreases rpm. [Figure 2-46] Governor/Correlator A governor is a sensing device that senses rotor and engine rpm and makes the necessary adjustments in order to keep rotor rpm constant. Once the rotor rpm is set in normal operations, the governor keeps the rpm constant, and there is no need to make any throttle adjustments. Governors are common on all turbine helicopters (as it is a function of the fuel control system of the turbine engine), and used on some piston-powered helicopters.

A correlator is a mechanical connection between the collective lever and the engine throttle. When the collective lever is raised, power is automatically increased and when lowered, power is decreased. This system maintains rpm close to the desired value, but still requires adjustment of the throttle for fine tuning. Some helicopters do not have correlators or governors and require coordination of all collective and throttle movements. When the collective is raised, the throttle must be increased; when the collective is lowered, the throttle must be decreased. As with any aircraft control, large adjustments of either collective pitch or throttle should be avoided. All corrections should be made with smooth pressure.

In piston helicopters, the collective pitch is the primary control for manifold pressure, and the throttle is the primary control for rpm. However, the collective pitch control also influences rpm, and the throttle also influences manifold pressure; therefore, each is considered to be a secondary control of the other’s function. Both the tachometer (rpm indicator) and the manifold pressure gauge must be analyzed to determine which control to use. Figure 2-47 illustrates this relationship. Cyclic Pitch Control The cyclic pitch control is mounted vertically from the flight deck floor, between the pilot’s legs or, in some models, between the two pilot seats. [Figure 2-48] This primary flight control allows the pilot to fly the helicopter in any horizontal direction; fore, aft, and sideways. The total lift force is always perpendicular to the tip-path place of the main rotor. The purpose of the cyclic pitch control is to tilt the tip-path plane in the direction of the desired horizontal direction. The cyclic control changes the direction of this force and controls the attitude and airspeed of the helicopter.

The rotor disc tilts in the same direction the cyclic pitch control is moved. If the cyclic is moved forward, the rotor disc tilts forward; if the cyclic is moved aft, the disc tilts aft, and so on. Because the rotor disc acts like a gyro, the mechanical linkages for the cyclic control rods are rigged in such a way that they decrease the pitch angle of the rotor blade approximately 90° before it reaches the direction of cyclic displacement, and increase the pitch angle of the rotor blade approximately 90° after it passes the direction of displacement. An increase in pitch angle increases AOA; a decrease in pitch angle decreases AOA. For example, if the cyclic is moved forward, the AOA decreases as the rotor blade passes the right side of the helicopter and increases on the left side. This results in maximum downward deflection of the Twist grip throttle the collective lever. The throttles on some turbine helicopters are mounted on the overhead panel or on the floor in the flight deck.

Increasing the throttle increases manifold pressure and rpm Lowering the collective pitch decreases manifold pressure and increases rpm Raising the collective pitch increases manifold pressure and decreases rpm Reducing the throttle decreases manifold pressure and rpm SolutionIf manifold pressure is and rpm is HIGH LOW HIGH collective, and throttle. 2-28 Cyclic pitch control between the pilot’ s knees or on a teetering bar from a single cyclic located in the center of the helicopter. The cyclic can pivot in all directions. rotor blade in front of the helicopter and maximum upward deflection behind it, causing the rotor disc to tilt forward.

Antitorque Pedals The antitorque pedals are located on the cabin floor by the pilot’s feet. They control the pitch and, therefore, the thrust of the tail rotor blades. [Figure 2-49] Newton’s third law applies to the helicopter fuselage and how it rotates in the opposite direction of the main rotor blades unless counteracted and controlled. To make flight possible and to compensate for this torque, most helicopter designs incorporate an antitorque rotor or tail rotor. The antitorque pedals allow the pilot to control the pitch angle of the tail rotor blades which in forward flight puts the helicopter in longitudinal trim and while at a hover, enables the pilot to turn the helicopter 360°. The antitorque pedals are connected to the pitch change mechanism on the tail rotor gearbox and allow the pitch angle on the tail rotor blades to be increased or decreased.

Helicopters that are designed with tandem rotors do not have an antitorque rotor. These helicopters are designed with both rotor systems rotating in opposite directions to counteract the torque, rather than using a tail rotor. Directional antitorque pedals are used for directional control of the aircraft while in and control heading in a hover. flight, as well as while taxiing with the forward gear off the ground. With the right pedal displaced forward, the forward rotor disc tilts to the right, while the aft rotor disc tilts to the left. The opposite occurs when the left pedal is pushed forward; the forward rotor disc inclines to the left, and the aft rotor disc tilts to the right. Differing combinations of pedal and cyclic application can allow the tandem rotor helicopter to pivot about the aft or forward vertical axis, as well as pivoting about the center of mass.

Stabilizer Systems Bell Stabilizer Bar System Arthur M. Young discovered that stability could be increased significantly with the addition of a stabilizer bar perpendicular to the two blades. The stabilizer bar has weighted ends, which cause it to stay relatively stable in the plane of rotation. The stabilizer bar is linked with the swash plate in a manner that reduces the pitch rate. The two blades can flap as a unit and, therefore, do not require lag-lead hinges (the whole rotor slows down and accelerates per turn). Two-bladed systems require a single teetering hinge and two coning hinges to permit modest coning of the rotor disc as thrust is increased. The configuration is known under multiple names, including Hiller panels, Hiller system, Bell-Hiller system, and flybar system.

Offset Flapping Hinge The offset flapping hinge is offset from the center of the rotor hub and can produce powerful moments useful for controlling the helicopter. The distance of the hinge from the hub (the offset) multiplied by the force produced at the hinge produces a moment at the hub. Obviously, the larger the offset, the greater the moment for the same force produced by the blade. The flapping motion is the result of the constantly changing 2-29

Original source PDFPublished from pages 24–29 of the recorded source chapter.
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