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Archive / FAA Aviation Maintenance References / Aviation Maintenance Technician Handbook: General - Chapter 12

Chapter 12 - pages 12-152 to 12-153

Synchronous AC Motors and Maintenance

FAA-H-8083-30B, Chapter 12 (2023)

Text-only reference. Published from the recorded official FAA General Chapter 12 PDF. Diagrams, photographs, and figure artwork are not reproduced here; use the official FAA PDF for those materials.

12-152 Shaded pole Rotor Since a synchronous motor has little starting torque, some means must be provided to bring it up to synchronous speed. The most common method is to start the motor at no load, allow it to reach full speed, and then energize the magnetic field. The magnetic field of the rotor locks with the magnetic field of the stator and the motor operates at synchronous speed. The magnitude of the induced poles in the rotor shown in developed for most practical loads. To avoid such a limitation on motor operation, a winding is placed on the rotor and energized with DC. A rheostat placed in series with the DC source provides the operator of the machine with a means of varying the strength of the rotor poles, thus placing the motor under control for varying loads.

The synchronous motor is not a self-starting motor. The rotor is heavy and, from a dead stop, it is impossible to bring the rotor into magnetic lock with the rotating magnetic field. For this reason, all synchronous motors have some kind of starting device. One type of simple starter is another motor, either AC or DC, which brings the rotor up to approximately 90 percent of its synchronous speed. The starting motor is then disconnected, and the rotor locks in step with the rotating field. Another starting method is a second winding of the squirrel cage type on the rotor. This induction winding brings the rotor almost to synchronous speed, and when the DC is connected to the rotor windings, the rotor pulls into step with the field. The latter method is the more commonly used.

AC Series Motor An AC-series motor is a single-phase motor, but is not an induction or synchronous motor. It resembles a DC motor in that it has brushes and a commutator. The AC-series motor operates on either AC or DC circuits. Remember that the direction of rotation of a DC-series motor is independent of the polarity of the applied voltage, provided the field and armature connections remain unchanged. Hence, if a DC-series motor is connected to an AC source, a torque is developed that tends to rotate the armature in one direction. However, a DC-series motor does not operate satisfactorily from an AC supply for the following reasons: 1. The alternating flux sets up large eddy current and hysteresis losses in the unlaminated portions of the magnetic circuit and causes excessive heating and reduced efficiency.

2. The self-induction of the field and armature windings causes a low power factor. 3. The alternating field flux establishes large currents in the coils, which are short circuited by the brushes; this action causes excessive sparking at the commutator. To design a series motor for satisfactory operation on AC, the following changes are made: 1. The eddy current losses are reduced by laminating the field poles, frame, and armature. 2. Hysteresis losses are minimized by using high permeability, transformer-type, silicon steel laminations. 3. The reactance of the field windings is kept satisfactorily low by using shallow pole pieces, few turns of wire, low frequency (usually 25 cycles for large motors), low flux density, and low reluctance (a short air gap).

4. The reactance of the armature is reduced by using a compensating winding embedded in the pole pieces. If the compensating winding is connected in series with the armature, as shown in Figure 12-314, the armature is conductively compensated. If the compensating winding is designed as shown in Figure 12-315 , the armature is inductively compensated. If the motor is designed for operation on both DC and AC circuits, the compensating winding is connected in series with the armature. The axis of the compensating winding is displaced from the main field axis by an angle of 90°. This arrangement is similar to the compensating winding used in some DC motors and generators to overcome armature reaction.

The compensating winding establishes a counter magnetomotive force, neutralizing the effect of the armature magnetomotive force, preventing distortion of the main field flux, and reducing the armature reactance. The inductively compensated armature acts like the primary of a transformer, the secondary 12-153 N S SNAlternator Centrifugal switch Winding 2 (Running winding) Winding 1 (Starting winding) Capacitor Rotating pole structure Rotating pole structure Rotor Rotor axis B S N A S N Induced poles Rotor shaft of which is the shorted compensating winding. The shorted secondary receives an induced voltage by the action of the alternating armature flux, and the resulting current flowing through the turns of the compensating winding establishes the opposing magnetomotive force, neutralizing the armature reactance.

5. Sparking at the commutator is reduced by the use of preventive leads P1, P2, P3, and so forth, as shown in simplicity. When coils at A and B are shorted by the brushes, the induced current is limited by the relatively high resistance of the leads. Sparking at the brushes is also reduced by using armature coils having only a single turn and multipolar fields. High torque is obtained by having a large number of armature conductors and a large diameter armature. Thus, the commutator has a large number of very thin commutator bars and the armature voltage is limited to about 250 volts. Fractional horsepower AC series motors are called universal motors. They do not have compensating windings or preventive leads. They are used extensively to operate fans and portable tools, such as drills, grinders, and saws.

Maintenance of AC Motors The inspection and maintenance of AC motors is very simple. The bearings may or may not need frequent lubrication. If they are the sealed type, lubricated at the factory, they require no further attention. Be sure the coils are kept dry and free from oil or other abuse. The temperature of a motor is usually its only limiting operating factor. A good rule of thumb is that a temperature too hot for the hand is too high for safety. Next to the temperature, the sound of a motor or generator is the best trouble indicator. When operating properly, it should hum evenly. If it is overloaded it “grunts.” A three-phase motor

Original source PDFPublished from pages 152–153 of the recorded source PDF.
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