Text-only reference. Published from the recorded official FAA Chapter 11 PDF. Diagrams, photographs, and figure artwork are not reproduced here; use the official FAA PDF for those materials.
11-22 2. Drain water from fuel tank sump and/or water trap (if fitted). 3. Inspect carburetor rubber socket or flange for cracks and verify secure attachment. 4. Inspect carburetor float chamber for water and dirt. 5. Verify security and condition of intake silencer and air filter. 6. Verify security of radiator mounting. Inspect radiators for damage and leaks. 7. Verify coolant level in overflow bottle and security of cap. 8. Verify coolant hoses for security, and inspect for leaks and chafing. 9. Inspect engine for coolant leaks (cylinder head, cylinder base, and water pump). 10. Verify oil content for rotary valve gear lubrication and security of oil cap.
11. Verify oil hoses for security, and inspect for leaks and chafing (rotary valve gear lubrication system and oil injection system). 12. Verify ignition coils/electronic boxes for secure mounting, and check ignition leads and all electrical wiring for secure connections and chafing. 13. Verify electric starter for secure mounting, and inspect cover for cracks. 14. Verify engine to airframe mounting for security and inspect cracks. 15. Verify fuel pump mounting for security, and inspect all fuel hose connections (filters, primer bulbs, and taps for security, leakage, chafing and kinks). 16. Verify fuel pump impulse hose for secure connections, and inspect for chafing and kinks.
17. Verify safety wiring of gearbox drain and level plugs. 18. Inspect rubber coupling for damage and aging (C type gearbox only). 19. Rotate engine by hand and listen for unusual noises (first, double verify ignition OFF). 20. Check propeller shaft bearing for clearance by rocking propeller. 21. Inspect throttle choke and oil pump lever cables for damage (end fittings, outer casing, and kinks). Pre-flight Checks The following checklist should be performed for all pre- flight checks. Repair, as necessary, all discrepancies and shortcoming before flight. 1. Verify ignition OFF. 2. Check fuel content.
3. Inspect for coolant leaks. 4. Verify oil tank content (oil injection engines). 5. Verify spark plug connectors for security. 6. Inspect engine and gearbox for oil leaks. 7. Inspect engine and gearbox for loose or missing nuts, bolts, and screws, and verify security of gearbox to engine mounting. 8. Inspect propeller for splits and chips. If any damage, repair and/or rebalance before use. 9. Verify security of propeller mounting. 10. Check throttle, oil injection pump, and choke actuation for free and full movement. 11. Verify that cooling fan turns when engine is rotated (air-cooled engines).
12. Inspect exhaust for cracks, security of mounting, springs, and hooks for breakage and wear, and verify safety wiring of springs. 13. Start engine after assuring that area is clear of bystanders. 14. Single ignition engines: check operation of ignition switch (flick ignition off and on again at idling). 15. Dual ignition engines: check operation of both ignition circuits. 16. Check operation of all engine instruments during warm up. 17. If possible, visually check engine and exhaust for excessive vibration during warm up (indicates propeller out of balance). 18. Verify that engine reaches full power rpm during takeoff roll.
Troubleshooting & Abnormal Operation The information in this section is for training purposes and should never be used for maintenance on the actual aircraft. Only qualified personnel (experienced two-stroke technicians) trained on this particular type of engine are allowed to carry out maintenance and repair work. If the following information regarding the remedy of the malfunction does not solve the malfunction, contact an authorized facility. The engine must not be returned to service until the malfunction is rectified. As described earlier in the text, engines require basically two essentials to run: spark and correct air-fuel mixture. The majority of problems quite often are a simple lack of one or the other.
11-23
Troubleshooting
Follow an organized method of troubleshooting. This facilitates the identification of discrepancies or malfunctions. • Fuel—start by checking the supply (tank), fittings (loose), filter (plugged), and float chamber (fouled). • Spark—check for spark at the spark plugs. Problems of a more complex nature are best left to an engine technician. The following are examples of engine troubles and potential fixes. Engine Keeps Running With Ignition OFF Possible cause: Overheating of engine. Remedy: Let engine cool down at idling at approximately 2,000 engine rpm. Knocking Under Load Possible cause: Octane rating of fuel too low.
Remedy: Use fuel with higher octane rating. Possible cause: Fuel starvation, lean mixture. Remedy: Check fuel supply.
Abnormal Operation
Exceeding the Maximum Admissible Engine Speed Reduce engine speed. Any overage of the maximum admissible engine speed must be entered by the pilot into the logbook, stating duration and extent of over-speed. Exceeding Maximum Admissible Cylinder Head Temperature Reduce engine power, setting to the minimum necessary, and carry out precautionary landing. Any exceeding of the maximum admissible cylinder head temperature must be entered by the pilot into the logbook, stating duration and extent of excess-temperature condition. Exceeding Maximum Admissible Exhaust Gas Temperature Reduce engine power, setting to the minimum necessary, and carry out precautionary landing. Any exceedence of the maximum admissible exhaust gas temperature must be entered by the pilot into the logbook, stating duration and extent of excess-temperature condition.
Engine Preservation
If the engine is not going to be used for an extended period of time, certain measures must be taken to protect engine against heat, direct sun light, corrosion, and formation of residues. In particular, the water bonded by the alcohol in the fuel causes increased corrosion problems during storage. After each flight, activate choke for a moment before stopping engine. Close all engine openings like exhaust pipe, venting tube, and air filter to prevent entry of contamination and humidity. For engine storage of one to four weeks, proceed with preservation prior to engine stop or on the engine at operating temperature. Let the engine run at increased idle speed. Shut the engine down and secure against inadvertent engine start. Remove air filters and inject approximately 3 cubic cm of preservation oil or equivalent oil into the air intake of each carburetor. Restart the engine and run at increased idle speed for 10–15 seconds. Shut engine down and secure against inadvertent engine start. Close all engine openings, such as exhaust pipe, venting tube, and air filter, to prevent entry of contamination and humidity.
For engine storage of engine for longer than four weeks and up to one year, proceed with preservation prior to engine stop and on the engine at operating temperature. Let the engine run at increased idle speed. Remove air filters and inject approximately 6 cubic cm of preservative oil or equivalent oil into the air intake of each carburetor. Stop the engine. Remove spark plugs and inject approximately 6 cubic cm preservation oil or equivalent oil into each cylinder and slowly turn crankshaft 2 to 3 turns by hand to lubricate top end parts. Replace and re-torque the spark plugs. Drain gasoline from float chambers, fuel tank, and fuel lines. Drain coolant on liquid cooled engines to prevent any damage by freezing. Lubricate all carburetor linkages using the proper lubricates. Close all openings of the engine, such as exhaust pipe openings, venting tube, and air intake, to prevent entry of any foreign material and humidity. Protect all external steel parts by spraying with engine oil.
General Maintenance Practices for the Light- Sport Jabiru Engines Note: Some specific maintenance practices that differ from conventional certificated engines is covered for background and educational acquaintance purposes only. Always refer to the current manufacturer’s information when performing maintenance on any engine. Engine & Engine Compartment Inspection Check for oil, fuel exhaust, and induction leaks and clean the entire engine and compartment before inspection. Check flywheel screw tensions to 24 foot pounds. Check the carburetor air filter and clean it by removing it from the intake housing and blowing compressed air against the direction of the intake flow. For operation in heavy dust conditions, clean air filter at shorter intervals than recommended for normal conditions. A clogged filter reduces engine performance, as well as promotes premature engine wear. The engine baffles and air ducts should be checked for condition and functionality.