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Archive / FAA Parachute Rigger Handbook / FAA Parachute Rigger Handbook: Chapter 7

Chapter 7

Chapter 7 — Part 2

FAA-H-8083-17 (2015 Change 1)

U.S. DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

Airman Knowledge Test Report

NAME: APPLICANT ID:

EXAM: Parachute Rigger Senior (RIG) EXAM ID:

EXAM DATE: 04/20/2004 EXAM SITE:

SCORE: 96 GRADE: PASS TAKE: 1

Below are subject matter knowledge codes in which questions were answered

incorrectly. For code descriptions see the latest version of AC 60-25

Reference Materials and Subject Matter Knowledge Codes for Airman

Knowledge Testing, available via the internet: http://afs600.faa.gov

A single code may represent more than one incorrect response.

L90 P38

Expiration Date: 04/30/2006

DO NOT LOSE THIS REPORT

Authorized instructor’s statement. (If applicable)

I have given Mr./Ms. additional

instruction in each subject area shown to be deficient and

consider the applicant competent to pass the test.

Last Initial Cert. No. Type

(Print clearly)

Signature

FRAUDULENT ALTERATION OF THIS FORM BY ANY PERSON IS A BASIS FOR SUSPENSION

OR REVOCATION OF ANY CERTIFICATES OR RATINGS HELD BY THAT PERSON.

ISSUED BY: ADMINISTRATOR

FEDERAL AVIATION ADMINISTRATION

Figure 1-4. Sample Airman Knowledge Test Report.

It is also possible for candidates who pass the test but receive

a marginal score to retake the test with the anticipation of

getting a higher score. In this case, the candidate must wait

a minimum of 30 days from the date the last test was taken

to retake a passed test. Prior to retesting, the individual must

give his or her current airman test report to the proctor. The

most recent test taken reflects the official score.

Responsibilities of a Certificated Parachute

Rigger

Parachute riggers have a broad range of responsibilities

that include ensuring that proper facilities and equipment

are available to him or her, adhering to certain performance

standards, record keeping, and use of their seal. The following

describes the responsibilities of a certificated parachute rigger.

Facilities and Tools

Issuance of a Parachute Rigger Certificate is just the first

step toward becoming a professional parachute rigger. As

the un-certificated apprentice gains experience packing, he

or she should also begin to acquire an inventory of tools and

manuals necessary to exercise the privileges of a certificate.

In compliance with 14 CFR part 65, section 65.127, there are

several items required. One of these requirements is a smooth

tabletop that is at least 3 feet wide by 40 feet long. Note that

there is no specification for height. A table is only desirable

if the parachute rigger is going to pack round parachutes.

With the predominance of square reserve parachutes in the

skydiving community, some parachute riggers specialize in

packing only square reserves. A table can be used for packing

this type of parachute, but the manufacturer may specify

any smooth, clean surface of a size that accommodates the

canopy. In this case, a clean, carpeted floor does the job and

a table may not be necessary. According to 14 CFR part 65,

subsection 65.127(b), the parachute rigger needs suitable

housing that is adequately heated, lighted, and ventilated for

drying and airing parachutes. This is subject to interpretation

by the parachute rigger and the Administrator since the

standards fluctuate based on location and time of year.

A parachute rigger must have enough tools and equipment

to pack and maintain the types of parachutes for which he or

she is rated to service. This may include only the basic tools

of a packing fid, temporary pin, and pull-up cord if this is all

that the manufacturer says is necessary to pack its product.

However, there is a broad selection of tools necessary for a

well-equipped parachute rigger to possess. These are covered

in detail in Chapter 6, Hand Tools, Sewing Machines, and

the Parachute Loft.

Performance Standards

A number of performance standards are defined in 14 CFR

part 65, section 65.129 to guide the parachute rigger’s

performance of the duties that fall under the certificate. The

parachute rigger may not:

• Pack, maintain, or alter any parachute unless he or she

is rated for that type.

• Pack a parachute that is not safe for emergency use.

• Pack a parachute that is not thoroughly dried and aired.

• Alter a parachute in a manner not specifically

authorized by the Administrator or the manufacturer

of the parachute.

The last item in this list is one that has been abused by

many Master Parachute Riggers over the years. The Master

Parachute Rigger must have Administrator or manufacturer

approval, in writing, to be in compliance with this regulation.

Aside from the necessary tools, 14 CFR part 65, subsection

65.129(f) states that parachute riggers may exercise the

privileges of the certificate only if they understand the current

manufacturer’s instructions for the operation involved. This

means that the rigger must possess a copy of the instructions

or have access to them during the operation. If they do not

have a copy, but the owner of the parachute provides them,

then the parachute rigger may pack or maintain the parachute.

Figure 1-6. Parachute Rigger’s Seal.

THIS CERTIFIES THAT IV.

V.

THIS IS AN ORIGINAL ISSUANCE A REISSUANCE OF THIS

GRADE OF CERTIFICATE

I. UNITED STATES OF AMERICA

DEPARTMENT OF TRANSPORTATION - FEDERAL AVIATION ADMINISTRATION

ii. TEMPORARY AIRMAN CERTIFICATE

III. CERTIFICATE NO.

vii. AIRMAN'S SIGNATURE

DATE OF BIRTH HEIGHT WEIGHT HAIR EYES SEX NATIONALITY VI.

IX. has been found to be properly qualified and is hereby authorized in accordance with the conditions of issuance on the

reverse of this certificate to exercise the privileges of

RATINGS AND LIMITATIONS

XII.

XIII.

DATE OF SUPERSEDED AIRMAN CERTIFICATE

BY DIRECTION OF THE ADMINISTRATOR EXAMINER'S DESIGNATION NO. OR

INSPECTOR'S REG. NO.

X. DATE OF ISSUANCE X. SIGNATURE OF EXAMINER OR INSPECTOR

DATE DESIGNATION EXPIRES

FAA Form 8060-4 (8-79) USE PREVIOUS EDITION

IN

SAMPLE

Pending

Frank Alvin Adams

2530 S.W. 57th street

Oklahoma City, OK 73119-9999

09/13/1962

Senior Parachute Rigger

06/02/2005

Floyd E. Long

Floyd E. Long 1404108

10/31/2005

Seat, Chest, and Back types

Seal Symbol—KRR

72 180 Black Blue M USA

Figure 1-5. FAA Form 8060-4, Temporary Airman Certificate.

computer may not have a printer attached but could still meet

this requirement.

Parachute riggers are not necessarily required to download

the instructions to a hard drive or disk as long as they are able

to access the manual in real time. However, if a problem is

identified with the parachute rigger’s pack job at a later date,

the parachute rigger would need to prove to the Administrator

that he or she had access to the instructions. Without a

hardcopy or downloaded computer files, it would appear

that the parachute rigger had not met the rule requirement.

Currency Requirements

Once an individual obtains a Parachute Rigger Certificate, it

is valid for life unless surrendered, suspended, or revoked.

If the individual intends to work as a parachute rigger and

not just have the certificate, it is necessary that he or she

maintain currency as a practicing parachute rigger. These

currency requirements include at least one of the following.

• Performing parachute rigger duties for at least 90 days

within the preceding 12 months.

A variation on this theme is accessing the packing instruction

via the Internet. Many manufacturers provide manuals via

their websites. If the parachute rigger does not download

the actual instruction, they must show that they had access

during the packing of the parachute. For example, a laptop

RESERVE

CANOPY

HARNESS &

CONTAINER

AAD

EQUIP . DATAMANUFACTURER MODEL SERIAL NO. MFR. DATE WHERE PACKED

EQUIP . DATAMANUFACTURER MODEL SERIAL NO. MFR. DATE WHERE PACKED

RESERVE

CANOPY

HARNESS &

CONTAINER

AAD

EQUIP . DATAMANUFACTURER MODEL SERIAL NO. MFR. DATE WHERE PACKED

RESERVE

CANOPY

HARNESS &

CONTAINER

AAD

EQUIP . DATAMANUFACTURER MODEL SERIAL NO. MFR. DATE WHERE PACKED

RESERVE

CANOPY

HARNESS &

CONTAINER

AAD

EQUIP . DATA

TOTALS TO DATE: BACK ______ SEAT ______ CHEST ______ ALL TYPES ________

MANUFACTURER MODEL SERIAL NO. MFR. DATE WHERE PACKED

RESERVE

CANOPY

HARNESS &

CONTAINER

AAD TYPE B S C

TYPE B S C

TYPE B S C

TYPE B S C

TYPE B S C

A & P

A & P

A & P

A & P

A & P

PD

Sun Path

Paucision

Sun Path

PD

Sun Path

PISA

Sun Path

PD

Sun Path

PR-143

Wings

Rayon 135

Javelin

PR-160

Javelin

Tempo 170

Javelin

PR-126

Javelin

4/03

14/93

10/2k

4/03

12/97

1/98

7/95

9/95

7/2k

9/01

6/2k

9/02

FLOY AZ

FLOY AZ

FLOY AZ

FLOY AZ

FLOY AZ

Figure 1-7. Parachute Rigger Logbook Page.

• Demonstrating to the Administrator the ability to

perform those duties.

Record Keeping

Maintaining proper records of parachute rigger activities is an

important responsibility. This is necessary for the protection

of the parachute rigger, the user of the parachute, and the

satisfaction of the Administrator. Under 14 CFR part 65,

section 65.131, certificated parachute riggers must document

the packing, maintenance, and alteration of parachutes they

have performed or supervised. These records normally are

documented in a parachute rigger’s logbook. The following

information must be documented:

• Parachute type and make

• Serial number

• Name and address of the owner

• Description of the work performed

• Date and location of work performed

• Results of any drop tests

These records must be kept for a minimum of 2 years.

Figure 1-7 shows a sample of a logbook page. In addition,

each parachute rigger must note on the parachute packing

record or data card the following information: [Figure 1-8]

• Date and location of packing

• A notation of any defects found on inspection

• Parachute Rigger Certificate number

• Parachute rigger name and signature

While not required on the data card, it has become

commonplace for the parachute rigger to note the work

performed as well. This is usually noted as assemble and pack

(A&P) or inspect and repack (I&R). Professional parachute

riggers often use an ink stamp on the data card that indicates

name, certificate number, seal symbol, and provides an area

for signature. This allows the customer or other parachute

riggers to read the name (some signatures are illegible) and

to correlate the last entry with the seal on the parachute.

DATE

WORK PERFORMANCE

LOCATION SIGNATURE & CERTIFICATE NO.

DATE

WORK PERFORMANCE

LOCATION SIGNATURE & CERTIFICATE NO.

DATE

WORK PERFORMANCE

LOCATION SIGNATURE & CERTIFICATE NO.

DATE

WORK PERFORMANCE

LOCATION SIGNATURE & CERTIFICATE NO.

DATE

WORK PERFORMANCE

LOCATION SIGNATURE & CERTIFICATE NO.

DATE

WORK PERFORMANCE

LOCATION SIGNATURE & CERTIFICATE NO.

DATE

WORK PERFORMANCE

LOCATION SIGNATURE & CERTIFICATE NO.

DATE

WORK PERFORMANCE

LOCATION SIGNATURE & CERTIFICATE NO.

DATE

WORK PERFORMANCE

LOCATION SIGNATURE & CERTIFICATE NO.

PARACHUTE LOGBOOK & DATA CARD

This log should be kept with the parachute assembly at all time. When it becomes

full, it should remain with the assembly or stored in a secure place. The owner

should keep a photocopy of this page in the event the parachute is lost or stolen.

OWNER INFORMATION:

NAME:

STREET or P.O. BOX:

CITY, STATE, ZIP CODE:

TELEPHONE:

EQUIPMENT INFORMATION:

HARNESS & CONTAINER MANUFACTURER & MODEL

HARNESS & CONTAINER SERIAL NUMBER & DATA OF MANUFACTURE

AUTOMATIC / EMERGENCY CANOPY MANUFACTURER OR MODEL

AUTOMATIC / EMERGENCY CANOPY SERIAL NUMBER & DATA OF MANUFACTURE

AUTOMATIC / OPENER(AAD) MANUFACTURER & MODEL IF ANY

AUTOMATIC / OPENER(AAD) SERIAL NUMBER & DATA OF MANUFACTURE

WARNING!

USE OF THIS PARACHUTE MAY RESULT IN SERIOUS INJURY OR DEATH. PARACHUTES SOMETIMES MALFUNCTION,

EVEN WHEN PROPERLY CONSTRUCTED, PACKED AND USED. READ ALL INSTRUCTIONS AND MANUALS PRIOR TO

DONNING. SOME COUNTRIES HAVE REGULATIONS REGARDING THE MAINTENANCE AND USE OF PARACHUTES.

Joe Smith

123 Maple Dr.

Middletown, MA 00010

413-555-1212

Sep 1, 2003 Kenny Chou #1234567ELOY AZ

Inspect & repack

Rigging Innovations Talon T5

21512 May 2002

Precision Aerodynamics Super Raven 150

29218222 Aug 1998

Airtec, Cypres

50DO17325dc822-2x July 1998

Kenny Chou

Figure 1-8. Parachute Packing Record or Data Card.

Sealing the Parachute

As noted previously, each certificated parachute rigger is

issued a unique symbol with which to seal each parachute

once he or she packs it in a manner prescribed by the

manufacturer. A hand press, 4.75 pound tensile seal thread,

and a lead blank are used for this purpose. This ensures that

no one tampers with the parachute, and the owner knows

that it is ready for use.

Regulatory Compliance

As with other airman certificates, there are additional parts of

14 CFR that are of direct concern to the parachute rigger in

addition to those already mentioned. It is important that the

parachute rigger have a thorough understanding of these parts

in order to avoid any inadvertent non-compliance: 14 CFR

parts 1, 21, 39, 91, 105, and 183.

14 CFR part 1—Definitions

This part provides legal definitions for words and abbreviations

under this title. One of the more important terms in this

part is that of the Administrator. The Administrator is the

administrative head of the FAA or any employee of the FAA

to whom authority has been delegated. The parachute rigger

is most likely to come in contact with two individuals who

may act on the Administrator’s behalf.

The first is the ASI from the local FSDO or IFO. This

employee of the FAA is responsible for enforcement of the

Code of Federal Regulations (CFR) in aviation matters. The

ASI (airworthiness type) has jurisdictional responsibility in

such matters as compliance with the rules, approving data

for major repairs or alterations, investigation of accidents,

overseeing airshows and demo jumps, or any aviation-

related matter.

The second is the local DPRE. This private person is

empowered to conduct practical tests for the Administrator.

14 CFR part 21, subpart O—Technical Standard

Orders (TSO)

A Technical Standard Order (TSO) is issued by the

Administrator and is a minimum performance standard for

specified articles, such as parachutes. It is important that

the parachute rigger understand the TSO process and the

various levels of TSO approval under which parachutes

are manufactured. Every parachute rigger should read and

become familiar with the TSOs for parachutes, the 23 series

(C23b, C23c, C23d). This is important to the parachute rigger

in determining certification compatibility when he or she is

assembling approved components.

14 CFR part 39—Airworthiness Directives (ADs)

This part specifically deals with Airworthiness Directives

(ADs). An AD is an amendment to the CFR. An AD must

be complied with before using an affected product. In the

case of a parachute, when:

• An unsafe condition exists in a product.

• The condition is likely to exist or develop in other

products of the same type or design.

Under 14 CFR part 39, “No person may operate a product to

which an airworthiness directive applies except in accordance

with the requirements of that airworthiness directive.”

In recent years, there have been a number of parachute ADs

issued by the Administrator. These ADs prescribe certain

actions to be taken by the parachute rigger in order to ensure

the safety and function of parachutes that have been found

in some manner to be defective. If the parachute rigger does

not comply with the AD, the parachute rigger cannot pack,

maintain, or alter the affected parachute. ADs are mailed

to each certificated parachute rigger on the FAA listing. If

the parachute rigger has moved and not complied with the

requirements for an address change, the rigger may not receive

the AD. This introduces an additional problem. Under 14

CFR, part 65, subpart A—General, section 65.21, airmen must

register their change of address within 30 days of moving or

they are not able to exercise the privileges of their certificate.

14 CFR part 91—General Operating and Flight Rules

14 CFR part 91, section 91.307 of 14 CFR deals with

parachutes and parachuting. This section defines an “approved

parachute” and states the repack time for parachutes. Both of

these are of vital interest to the parachute rigger.

14 CFR part 105, subpart C—Parachute Equipment

and Packing

14 CFR part 105 deals with the use of parachutes in the United

States. The following areas are of interest to parachute riggers:

• Main parachutes used for intentional jumping must be

packed by the person jumping or by a U.S. certificated

parachute rigger.

• The auxiliary parachute must be packed by a

certificated and appropriately-rated parachute rigger.

• If the parachute is made from synthetic materials, it

must be packed within 180 days of its use. If it is made

from materials subject to mold or mildew (natural

fibers), then it must be packed within 60 days of use.

• If a main static line is used, it must meet certain

requirements as to its use and configuration.

• An approved parachute is defined as a parachute

manufactured under a type certificate or a TSO (C-23

series), or a personnel-carrying U.S. military parachute

(other than a high altitude, high speed, or ejection

type), identified by a Navy Air Facility, an Army Air

Field, an Air Force-Navy drawing number, an Army

Air Field order number, or any military designation

or specification number.

Rigging Ethics

As parachute riggers gain additional experience, they are

occasionally faced with situations that involve less than ideal

circumstances. For example, they may be presented with a new

jumper who has purchased old or damaged equipment that may

or may not be airworthy; or it may be a pilot who purchased an

acrobatic plane that came with a parachute that is far too small

for his or her weight. These situations involve more than just

the technical knowledge for a Parachute Rigger Certificate.

In the case of the pilot above, depending on which TSO

the parachute is certified, there may be a weight and

speed limitation for the system. For example, TSO C23c

category B has a limitation of 254-pound exit weight and a

speed limitation of 150 knots. Imagine a pilot who weighs

225 pounds and his airplane regularly exceeds the 150-

knot envelope during maneuvering. If this pilot brings a

parachute to a parachute rigger for repacking, the first thing

the parachute rigger should notice is the size of the pilot.

When the parachute rigger inspects the parachute, he notices

that it has a 22-foot diameter round canopy. The parachute

rigger finds that with the pilot at 225 pounds, his clothes at 5

pounds, and the parachute at 20 pounds, he is at 250 pounds

or just under the limit. However, in looking at the owner’s

manual, the parachute rigger cannot find any information

in the weight-carrying limit of the canopy. In addition, this

particular parachute was made by a company that is no longer

in business. The parachute appears to be in good condition

visually but is 30 years old. In this situation, the parachute

rigger is faced with a number of questionable areas that are

detailed below.

Certification Specifications

The practical matter of the above pilot’s use of the parachute

is that he is at the maximum limits of the certification

specifications of that parachute. If he does not eat a big

breakfast or gain much weight before using the parachute,

he might stay under the weight limit. The speed limitation

is probably exceeded on a regular basis during acrobatic

maneuvers. If he needs to use the parachute at some point,

there should be enough of a safety margin built into the design

and testing of the parachute to be sufficient.

Pilot Versus Parachute Size

With 250 pounds under a 22-foot diameter canopy, the pilot

probably drops from the sky at an excessive rate of descent.

A common assumption in this situation is that it is unlikely he

needs to use the parachute, but if he does, will it save his life?

Parachute Service Life

There is no service life on the parachute; it may be considered

airworthy as long as it meets its TSO. While the parachute

appears to be in good condition, there are not many non-

destructive tests available to the parachute rigger in the field

to make this determination. It may be possible to drop test

the parachute, but the cost would probably outweigh the

value of the system. It is up to the parachute rigger to make

the determination as to the airworthiness of the parachute

system. When the parachute rigger seals the parachute and

signs the data card, the rigger is saying it is ready, thereby

putting the customer’s life on the line.

What should the parachute rigger do? This is not just a

theoretical situation—it is one that has been experienced

many times by many parachute riggers. All of the above

information plus economic factors complicate the parachute

rigger’s decision. If the rigger does not pack the parachute,

the pilot may take it down the road to another parachute

rigger for a second opinion who may not have the same

standards. An added factor is liability exposure. If the

parachute rigger signs off on a questionable parachute

and an accident occurs later, the rigger may be exposed to

disciplinary action from the Administrator in addition to

civil action in the courts. There are no hard and fast rules

in these situations, but instead the parachute rigger must

exercise the best judgment he or she can summon based on

experience and the information at hand.

Most professional parachute riggers would refuse to pack the

parachute described in the scenario above due to the age of

the parachute, the size of the individual, and the potential use

parameters. The conscientious rigger should give the pilot all

of the facts concerning permissible exit weights and speeds

and probable system performance, or lack thereof. Perhaps

the pilot can be convinced to purchase a more appropriate

emergency parachute, one that is certified for higher weight

and speeds.

Chapter Summary

This first chapter summarized the need-to-know areas of

14 CFR and familiarized the rigger candidate with the 8610-2

Rating Application and other pertinent documents. Become

familiar with 14 CFR online at http://www.ecfr.gov/cgi-

bin/text-idx?SID=ea18c91ab7072a02b2cefba39393ebfc&t

pl=/ecfrbrowse/Title14/14tab_02.tpl. There is an overview

of the rigger’s responsibilities, limitations, and currency

requirements. Becoming a well-rounded parachute rigger

is a serious undertaking and requires independent study and

determination to learn the history of parachutes, as well as

current methods and materials.

The most important thought to keep in mind with regard

to parachute rigging is that the purpose of the 180-day

inspection and repack cycle is to inspect the parachute and

all of its sub-assemblies, as well as the harness/container

system and all of its sub-assemblies. Almost any parachute

could theoretically remain packed for years and still open

and function normally if stored in a perfect environment,

as long as all the materials were chemically stable. History

has shown however, that in rare instances fabrics can break

down spontaneously and their chemical makeup can change,

possibly compromising the integrity of the entire system.

Therefore it is imperative that a thorough inspection is done

on a frequent and regular basis by a competent rigger prior

to repack. The conscientious rigger is the ultimate safety net

between the jumper and the ground.

Original source PDFPublished from pages 19–24 of the recorded source chapter.
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