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Archive / FAA Rotorcraft Flying Handbook / FAA Rotorcraft Flying Handbook: Chapter 18 — Gyroplane Systems

Chapter 18 — Gyroplane Systems

Chapter 18 — Gyroplane Systems

FAA-H-8083-21 (2000)

rotating portion of the head to the non-rotating torque

tube. The torque tube is mounted to the airframe

through attachments allowing both lateral and longitu-

dinal movement. This allows the movement through

which control is achieved.

FULLY ARTICULATED ROTOR SYSTEM

The fully articulated rotor system is found on some

gyroplanes. As with helicopter-type rotor systems, the

articulated rotor system allows the manipulation of

Coning Angle—An angular

deflection of the rotor blades

upward from the rotor hub.

Undersling—A design character-

istic that prevents the distance

between the rotor mast axis and

the center of mass of each rotor

blade from changing as the

blades teeter. This precludes

Coriolis Effect from acting on the

speed of the rotor system.

Undersling is further explained

in Chapter 3—Aerodynamics of

Flight, Coriolis Effect (Law of

Conservation of Angular

Momentum).

Gyroplanes are available in a wide variety of designs

that range from amateur built to FAA-certificated air-

craft. Similarly, the complexity of the systems inte-

grated in gyroplane design cover a broad range. To

ensure the airworthiness of your aircraft, it is important

that you thoroughly understand the design and opera-

tion of each system employed by your machine.

PROPULSION SYSTEMS

Most of the gyroplanes flying today use a reciprocating

engine mounted in a pusher configuration that drives

either a fixed or constant speed propeller. The engines

used in amateur-built gyroplanes are normally proven

powerplants adapted from automotive or other uses.

Some amateur-built gyroplanes use FAA-certificated air-

craft engines and propellers. Auto engines, along with

some of the other powerplants adapted to gyroplanes,

operate at a high r.p.m., which requires the use of a reduc-

tion unit to lower the output to efficient propeller speeds.

Early autogyros used existing aircraft engines, which

drove a propeller in the tractor configuration. Several

amateur-built gyroplanes still use this propulsion con-

figuration, and may utilize a certificated or an uncer-

tificated engine. Although not in use today, turboprop

and pure jet engines could also be used for the propul-

sion of a gyroplane.

ROTOR SYSTEMS

SEMIRIGID ROTOR SYSTEM

Any rotor system capable of autorotation may be utilized

in a gyroplane. Because of its simplicity, the most widely

used system is the semirigid, teeter-head system. This

system is found in most amateur-built gyroplanes.

[Figure 18-1] In this system, the rotor head is mounted

on a spindle, which may be tilted for control. The rotor

blades are attached to a hub bar that may or may not

have adjustments for varying the blade pitch. Aconing

angle , determined by projections of blade weight,

rotor speed, and load to be carried, is built into the hub

bar. This minimizes hub bar bending moments and

eliminates the need for a coning hinge, which is used

in more complex rotor systems. A tower block pro-

vides the undersling and attachment to the rotor head

by the teeter bolt. The rotor head is comprised of a

bearing block in which the bearing is mounted and

onto which the tower plates are attached. The spindle

(commonly, a vertically oriented bolt) attaches the

Figure 18-1. The semirigid, teeter-head system is found on

most amateur-built gyroplanes. The rotor hub bar and blades

are permitted to tilt by the teeter bolt.

Tower Plates

Hub Bar

Tower Block

Bearing Block

Teeter Bolt

Spindle Bolt

Torque Tube

Fore / Aft Pivot Bolt

Lateral Pivot Bolt

rotor blade pitch while in flight. This system is signifi-

cantly more complicated than the teeter-head, as it

requires hinges that allow each rotor blade to flap,

feather, and lead or lag independently. [Figure 18-2]

When used, the fully articulated rotor system of a gyro-

plane is very similar to those used on helicopters, which

is explained in depth in Chapter 5—Helicopter Systems,

Main Rotor Systems. One major advantage of using a

fully articulated rotor in gyroplane design is that it usu-

ally allows jump takeoff capability. Rotor characteristics

required for a successful jump takeoff must include a

method of collective pitch change, a blade with sufficient

inertia, and a prerotation mechanism capable of approxi-

mately 150 percent of rotor flight r.p.m.

Incorporating rotor blades with high inertia potential is

desirable in helicopter design and is essential for jump

takeoff gyroplanes. A rotor hub design allowing the

rotor speed to exceed normal flight r.p.m. by over

50 percent is not found in helicopters, and predicates a

rotor head design particular to the jump takeoff

gyroplane, yet very similar to that of the helicopter.

PREROTATOR

Prior to takeoff, the gyroplane rotor must first achieve

a rotor speed sufficient to create the necessary lift.

This is accomplished on very basic gyroplanes by ini-

tially spinning the blades by hand. The aircraft is then

taxied with the rotor disc tilted aft, allowing airflow

through the system to accelerate it to flight r.p.m.

More advanced gyroplanes use a prerotator, which

provides a mechanical means to spin the rotor. Many

prerotators are capable of only achieving a portion of

the speed necessary for flight; the remainder is

gained by taxiing or during the takeoff roll. Because

of the wide variety of prerotation systems available,

you need to become thoroughly familiar with the

characteristics and techniques associated with your

particular system.

MECHANICAL PREROTATOR

Mechanical prerotators typically have clutches or belts

for engagement, a drive train, and may use a transmis-

sion to transfer engine power to the rotor. Friction

drives and flex cables are used in conjunction with an

automotive type bendix and ring gear on many gyro-

planes. [Figure 18-3]

The mechanical prerotator used on jump takeoff gyro-

planes may be regarded as being similar to the helicopter

main rotor drive train, but only operates while the air-

craft is firmly on the ground. Gyroplanes do not have an

antitorque device like a helicopter, and ground contact is

necessary to counteract the torque forces generated by

the prerotation system. If jump takeoff capability is

designed into a gyroplane, rotor r.p.m. prior to liftoff

must be such that rotor energy will support the air-

craft through the acceleration phase of takeoff. This

combination of rotor system and prerotator utilizes

the transmission only while the aircraft is on the

ground, allowing the transmission to be disconnected

from both the rotor and the engine while in normal

flight.

HYDRAULIC PREROTATOR

The hydraulic prerotator found on gyroplanes uses

engine power to drive a hydraulic pump, which in turn

drives a hydraulic motor attached to an automotive type

bendix and ring gear. [Figure 18-4] This system also

requires that some type of clutch and pressure regula-

tion be incorporated into the design.

Figure 18-2. The fully articulated rotor system enables the

pilot to effect changes in pitch to the rotor blades, which is

necessary for jump takeoff capability.

Figure 18-3. The mechanical prerotator used by many gyro-

planes uses a friction drive at the propeller hub, and a flexi-

ble cable that runs from the propeller hub to the rotor mast.

When engaged, the bendix spins the ring gear located on the

rotor hub.

ELECTRIC PREROTATOR

The electric prerotator found on gyroplanes uses an

automotive type starter with a bendix and ring gear

mounted at the rotor head to impart torque to the rotor

system. [Figure 18-5] This system has the advantage of

simplicity and ease of operation, but is dependent on

having electrical power available. Using a “soft start”

device can alleviate the problems associated with the

high starting torque initially required to get the rotor

system turning. This device delivers electrical pulses to

the starter for approximately 10 seconds before con-

necting uninterrupted voltage.

TIP JETS

Jets located at the rotor blade tips have been used in sev-

eral applications for prerotation, as well as for hover

flight. This system has no requirement for a transmission

or clutches. It also has the advantage of not imparting

torque to the airframe, allowing the rotor to be powered

in flight to give increased climb rates and even the ability

to hover. The major disadvantage is the noise generated

by the jets. Fortunately, tip jets may be shut down while

operating in the autorotative gyroplane mode.

INSTRUMENTATION

The instrumentation required for flight is generally

related to the complexity of the gyroplane. Some gyro-

planes using air-cooled and fuel/oil-lubricated engines

may have limited instrumentation.

ENGINE INSTRUMENTS

All but the most basic engines require monitoring

instrumentation for safe operation. Coolant tempera-

ture, cylinder head temperatures, oil temperature, oil

pressure, carburetor air temperature, and exhaust gas

temperature are all direct indications of engine opera-

tion and may be displayed. Engine power is normally

indicated by engine r.p.m., or by manifold pressure on

gyroplanes with a constant speed propeller.

ROTOR TACHOMETER

Most gyroplanes are equipped with a rotor r.p.m. indica-

tor. Because the pilot does not normally have direct

control of rotor r.p.m. in flight, this instrument is most

useful on the takeoff roll to determine when there is suf-

ficient rotor speed for liftoff. On gyroplanes not

equipped with a rotor tachometer, additional piloting

skills are required to sense rotor r.p.m. prior to takeoff.

Figure 18-4. This prerotator uses belts at the propeller hub to drive a hydraulic pump, which drives a hydraulic motor on the

rotor mast.

Figure 18-5. The electric prerotator is simple and easy to use,

but requires the availability of electrical power.

Certain gyroplane maneuvers require you to know pre-

cisely the speed of the rotor system. Performing a jump

takeoff in a gyroplane with collective control is one

example, as sufficient rotor energy must be available

for the successful outcome of the maneuver. When

variable collective and a rotor tachometer are used,

more efficient rotor operation may be accomplished by

using the lowest practical rotor r.p.m. [Figure 18-6]

SLIP/SKID INDICATOR

A yaw string attached to the nose of the aircraft and a

conventional inclinometer are often used in gyroplanes

to assist in maintaining coordinated flight. [Figure 18-7]

AIRSPEED INDICATOR

Airspeed knowledge is essential and is most easily

obtained by an airspeed indicator that is designed for

accuracy at low airspeeds. Wind speed indicators

have been adapted to many gyroplanes. When no air-

speed indicator is used, as in some very basic

amateur-built machines, you must have a very acute

sense of “q” (impact air pressure against your body).

ALTIMETER

For the average pilot, it becomes increasingly difficult

to judge altitude accurately when more than several

hundred feet above the ground. A conventional altime-

ter may be used to provide an altitude reference when

flying at higher altitudes where human perception

degrades.

IFR FLIGHT INSTRUMENTATION

Gyroplane flight into instrument meteorological condi-

tions requires adequate flight instrumentation and navi-

gational systems, just as in any aircraft. Very few

gyroplanes have been equipped for this type of operation.

The majority of gyroplanes do not meet the stability

requirements for single-pilot IFR flight. As larger and

more advanced gyroplanes are developed, issues of IFR

flight in these aircraft will have to be addressed.

GROUND HANDLING

The gyroplane is capable of ground taxiing in a manner

similar to that of an airplane. A steerable nose wheel,

which may be combined with independent main wheel

brakes, provides the most common method of control.

[Figure 18-8] The use of independent main wheel

brakes allows differential braking, or applying more

braking to one wheel than the other to achieve tight

radius turns. On some gyroplanes, the steerable nose

wheel is equipped with a foot-operated brake rather

than using main wheel brakes. One limitation of this

system is that the nose wheel normally supports only a

fraction of the weight of the gyroplane, which greatly

reduces braking effectiveness. Another drawback is the

Figure 18-6. A rotor tachometer can be very useful to deter-

mine when rotor r.p.m. is sufficient for takeoff.

Figure 18-7. A string simply tied near the nose of the gyro-

plane that can be viewed from the cockpit is often used to

indicate rotation about the yaw axis. An inclinometer may

also be used.

Figure 18-8. Depending on design, main wheel brakes can be

operated either independently or collectively. They are con-

siderably more effective than nose wheel brakes.

inability to use differential braking, which increases

the radius of turns.

The rotor blades demand special consideration during

ground handling, as turning rotor blades can be a haz-

ard to those nearby. Many gyroplanes have a rotor

brake that may be used to slow the rotor after landing,

or to secure the blades while parked. A parked gyro-

plane should never be left with unsecured blades,

because even a slight change in wind could cause the

blades to turn or flap.

Original source PDFPublished from pages 162–167 of the recorded source chapter.
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