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Archive / FAA Airship Pilot Manual / FAA Airship Pilot Manual: Complete Handbook

Complete Handbook

Complete Handbook — Part 5

Airship Pilot Manual (1942)

C. MAJOR CONTROLS

Occasional adjustments are required in the tension

of the control lines of the major controls to compensate

for slight changes in the shape of the envelope with vari­

ations of the pressure and of the loading. Tension varies

particularly with the fullness of the aft ballonet, a large

amount of air in this ballonet causing the cables to slacken.

An automatic tensioning device located in the aft

portion of the car between frames 1 and 2 takes care of

part of these variations. In addition, the tension can

be adjusted from the pilot's compartment. The crank on

the port side is for the elevator lines, and the one on

the starboard side is for the rudder lines. The tension

of the controls should be checked from time to time in

flight. A check should always be made immedi a tely after

a heavy take-off, because of the added sagging of the en­

velope caused by the dynamic lift.

CAUTION: It is particularly important that the pilot

check the controls and adjust the tension

of the lines as required before take-off and

before landing otherwise he may find himself

without enough control in an emergency.

Occasional adjustments may also have to be made in

flight.

-J,q_

V\

LATCH KNOB

SAFETY LATCH

LATCH

MOORING LOCK

OPERATING SHANK

ff 5T#C/(

"""' -~_ , .,

Fig. XVI - Top of Landing Gear Stru~

\

D. RETRACTABLE LANDING GEAR

(1) To Drop Landing Gear

(a) Open trap door giving access to landing gear

mechanism (car floor at frame 7).

(be) See that mooring pin is up~

( ) Place crank on top of operatin g shaft and crank

until top of strut is against the stop.

(d) Make sure that the latch drops fully into place,

and lock it in place by means of the safety device.

(e) Back off crank slightly to relieve pressure on

worm gear. Gear should now be ready for landing.

(2) To

(a)

(b)

(c)

(f)

Retract Landing Gear After Takeoff

Open access trap door and place crank on top of

strut shank.

Turn the shank until the guide fork on top of the

strut and the landing wheel are in a direct aft

position.

Drop the mooring pin and turn the crank sli ghtly

to and fro until the pin drops into the slot in

the guide fork.

Unlock the safety device and raise the latch.

Place the crank on the operating shaft and turn

until the strut is fully retracted.

Raise the mooring pin.

(3) To Lock Landing Gear at 90° To Axis Of Ship For

Operation On Mooring Mast

(a) Turn strut in position by means of crank inserted

in positioning shank.

(b) Push mooring lock in place.

E. HANDLING LINES

Attake-off, the yaw lines are stowed in two compart­

ments in the bow of the car from where they can be released

by means of a control located at the l ,eft of the elevator

pilot. A drag rope can be relea .sed from a compartment in

the stern of the car by means of a control located on the

port side of frame 2.

-52-

PAfll .0I

Pow£12 PLANT

=======III- POWER ·PLANT

References:

1. Engine Manufacturer's Manual

2. BuAer Manual 14-101 to 14-506

A. ENGINES

(1) General Characteristics

(a) K-3 thru K-8 :

Take-off rating:

Normal rating:

Gear Ratio:

Fuel:

Oil:

(b) From K-9 on:

Normal Rating:

Gear Ratio:

Fuel:

(2) Starting

R-975-28 Wright Aero.

450 H.P. at 2250 r.p.m. at

sea level.

420 H.P. at 2200 r.p.m. at

sea level.

Direct Drive

Aviation grade, 91 octane,

AN Spec. AN-F-26

W.A.C. Spec. No. 5815

R 1340 - AN Pratt & Whitney Wasp

425 H.P. at 1775 r.p.m. at

sea level

3:2

AN Spec. No. AN-VV-0-446a

The starters are of the hand electric inertia type.

In starting, proceed as follows:

(a) In cold weather plug in oil tank electric heater until

tank feels warm to the hand.

(b) Turn the engines over four or five revolutions by pull­

ing the propeller through by hand.

(c) Set carburetor heat control in "cold" position.

-53-

Fig. XVIII Mechanic's Panel

-54-

CARBON

MONOXIDE

INDICATOR

REMOVED

BuAer

Bulletin

No. 89

(d) Set carburetor mixture to "rich."

(e) Turn on fuel supply.

(f) Open throttle to the position corresponding to 600 RPM.

(g) Turn primer pump handle in the direction of the engine

which it is desired to start, (to the right for the

starboard engine, to the left for the port engine),

give from 2 to 5 strokes of the pump after the priming

line has been filled, and reset handle to neutral posi-

tion.

(h) Turn ignition switch to "Both On."

(i) Make certain that main battery switch is closed.

(j) Turn generator switch on.

(k) Maintain about 3 lbs./sq.in. fuel pressure with the

wobble pump.

(1) Select motor to be started by means of selector switch.

(m) Push starter switch to "on" position, wait about 30

seconds until the whine of the starter indicates that

it is running full speed and pull switch to "mesh."

(n) Repeat, if necessary, until engine starts.

CAUTION: If oil pressure does not come up

to normal in 30 seconds, stop engines

and .investigate.

-55-

(3) Warming Up

(4)

drop

(a) Set carburetor heat control to full hot.

(b) Set the throttle for a. speed of about 600 RPM.

(c) After about one minut .e raise the speed to about

1000 RPM.

CAUTION: Do not attempt to operate engines over

1000 RPM until the oil~in tern erature

has exceeded lOOOF. soc and do not

exceed 1400 RPM for continued opera .tion

on the ground under any condition.

Ground

Check

in RPM

Do not idle engines at speeds causing

bad vibrations. Critical vibrations

occur between 750 to 900 RPM.

Test

RPM when operating on one or two magnetos.

when shifting from both magnetos to either

The

of

them should not exceed 100 RPM, and 40 RPM when shifting

from one magne~p to the other. Check oil pres ,sure, oil

temperature, fuel pressure and battery charging rate.

(5) Take Off

(a) Use both service tanks.

(b) Ope~ valve in cross connecting

the two engine fuel pumps.

(c) Check oil temperature.

fuel line between

(d) Cylinder head temperature should preferably not

exceed 260° c. at the time of take off.

(e) Set mixture control to ttrich."

(f) Ret~rn preneat valve to full cold as throttles

are opened.

-56-

(g) Open throttle gradually (3 to 5 seconds desirable)

being careful not to exceed limiting manifold

pressure.

(6) Cruising (Reference Buaer Manual 14-206)

(a) Do not exceed operating limits.

(b) Wait until motors have cooled down before lean­

ing carburetor.

(c) Do not lean carburetor beyond 10 RPM drop of

speed.

CAUTION: It must be kept in mind that while a lean

mixture increases fuel economy, it also

increases heating of . the engine. Leaning

is only permissible at reduced power output.

See Engine Operator's Handbook for full

discussion of the matter of carburetor setting.

(7) Single Engine Operation

Whenever it is found necessary to operate on only one

engine, stop other engine as directed below and leave mix-

ture control on "Idle Cut-Off" position with closed throttle.

This setting insures that the wind-milling of the engine

will draw minimum of fuel into the cylinder.

(8) Stopping

(a) Vove mixture control to "Idle Cut-Off" position.

(b) ~~en the engines have stopped, turn all ignition

switches to "Offn position.

(c) In emergency, the motors can be stopped from the

pilot instrument panel by means of two ignition

grounding switches.

-57-

CAUTION:

(9) Operating Limits and Charts

(a) Operating Limits for Wright Engine

(K-3 thru K-8 A1rships)."See page 59.

(b) Operating Limits for Pratt-~hitney Engines

(K-9 and Subsequent Airships). See page 60

(c) Power Output of Wright Engine at Sea Leveland

1500 Ft. Altitude. See pages 61 and 62

(d) Power Output of Pratt-V>lhitney Engines at Sea

Level and 1500 ft. Altitude. See pages 63 & 64

(e) Fuel Consumption of Wright Engine.

See page 65

(f) Fuel Consumption of Pratt-Whitney Engines.

See page 66

(g) Most Economical Air Speed. See page 67.

(h) Mechanic's Check Chart for Pr att-Whitney

Engines. See page 68.

-58-

OPERATING LIMITS FOR WRIGHT VlliiRLWIND R-975-28

K~3 to K-8 Airships

Minimum Oil Inlet Temperature

for Take-Off .•.•.••••••••••••

Desired Oil Temperature ••••••••

Maximum Inlet Temperature ••••••

Maximum Cylinder Temperature

for Take-Off •••••••••••••••••

Maximum Cylinder Temperature

(Cruising) •••••••••••••••••••

Desired Cylinder Temperature •••

Minimum. Oil Pressure

(Idling) .................... .

Minimum Oil Pressure

(Cruising) •••••••••••••••••••

Desired Oil Pressure •••••••.• ~.

F'uel Press11re ....... .......... .

-5 9-

104°F. or 40°C.

140°F. or 6o0 c.

190°F. or 88°C.

500°F. or 260°C.

450°F. or 230°C.

325°F. or 163°C.

10 lbs./sq.in.

50 lbs./sq.in.

60-~0 lbs./sq.in.

2.5-3.5 lbs./sq.in.

OPERATING LIMITS FOR PRATT & WHITNEY R-1340 WASP ENGINE

For K-9 and Future

Minimum Oil Inlet Temperature

·' for Take-off ............................... 40° c.

:.l'l

Desired Oil Inlet Temperature 60° c. 75° c . . ;'. ............. -

. ~ .. ~ Maximum Oil Inlet Temperature ............. 850 c .

r..,~ Maximum Cylinder Temperature

-1 to 1-1/2 Min.Climb ••••••••••••••••••••• Head 260° C.

Base 1680 c.

Maximum Cylinder Temperature

·-· -Continuous Cruising • • . • • • • • • • • • • • • • • • • • • • Head 2320 C.

Minimum Oil Pressure

(At idling speeds) . . . . . . . . . . . . . . . . . . . . . . . .

Base 93° C. 121° C.

..., ~ Minimum at 1000 R.P.M. . .................. .

10 lbs./sq.in •

40 lbs./sq.in •

50 lbs./sq.in.

I •

-'i Minimum at 1400 -R.P .M. . .................. .

Desired Oil Pressure at and above

i 1400 R.P.M. ·····~··••••••••••••••••••••••• 70-90 lbs./sq.in.

. For Setting:

~~ 1400 R.P.M., 65°C. Oil-in, using 1100 Oil •• 80 lbs./sq.in.

Minimum Fuel Pressure (400 RPM or less) •••• 2 lbs./sq.in.

Minimum Fuel Pressure

··· (1000 RPM or above) •••••••••••••••••••••••• 4 lbs./sq.in.

Desired Fuel Pressure

/"::'. (1000 RPM ' or above) •••••••••••••••••••••••• 5 lbs.sq.in.

I ~7 -

Maximum Fuel Pressure

(1000 RPM or above) •••••••••••••••••••••••• 6 lbs./sq.in.

Desired Carburetor Air Intake Temperature.

J Note: Take-off - Return controls to

"Full Cold" as throttles are opened.

Idling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50° c.

__ , Cruising: 1400 RPM or less • • • • • • • • • • • • • 500 c.

Above 1400 RPM with stabilized

operating conditions •••••••• 380 C.

-60-

18 20 22 24 26 28

R.P.M.

FULL THROTTLE

HORSE POWER

i500 ft. ALTITUDE PERFORMANCE

HORSE. POWER VS. MANIFOLD PRESSURE

WRIGHT AERO ENGINE

MODEL R-975-28

Fig. XX

30 32 31 36 38

ABSOLUTE MANIFOLD PHESS1J'flE IN . HG

-62-

..

•··-J --~-----;-·--..,.---~ -------~-------·----;-·~-------- ----- -- --------P··-------------

' ' I .. __ ~---.-----......,.._~-----. -----:-----...--------. -------·----- -----· '1'·--

-------------+----- ------' .

• I

------· -·-· --- POVIER--CURVES+pOW-PHATT-:-AND--V/HITHEY- -· -

-- .... - ~ -

ENGINE MODEL H.R. -1340-AU-2 _ _______ , __ - ___ _; __ -+·--------L-----~---__.__---~ _______ ,_ ______ .. _____ : __ _.:. . ' ' ;

AT SEA -LEVEL

. .

--------~------~-~-~-----~ Frcr: xxi

__ ..., ______________ ---~ __ .. _____ _

. . . .

:------------------+---... ---------------.... ---------

.. ______ _:__~--------.. __. .. --~--~----__; _____________ ,.:. _______ - ---' ' ! ; I

r - -

I t

---------------- ·-+----·'

!

- ·--·

! - i l . ' . l ' ·-----·---------- --- - --r-··--t-~-t----

. I

--- ---- ---------------~j~~-:.J -~

R.P.M. ,

~200

- • 8100

l~O Q_~

180 D

1700 "

1600/':

. .

600 ~

. . ------+··----------+-- -~---~--· . , !

__ _......... ____ __...._,

. .

pOO

---. --.. --~----i_ .. _______ - --------

FULL 1 THROTTLE

-, -·:-~· HORSE-PO.\'IER---·-t·

I 40C

1'

' ' ' I ..... ____________ _. ____ .,.._~-~~---- ---------- ..

-300 ' -

---·----1- ____ ... __ _

------------------------~--~4~-:~6~-.:30.~- ~40 20 22 ~A 26 28 30 62 3 0 ~

ABSOLUTE MANI FOLD PRESSURE, IN. HG •

-6 3-

POWER CURVES FOR PRATT AND WHITN"E.'Y

ENGINE MODEL IIR-1340-AN-2 .

AT 1500 FT . ALTITUDE

Fig. XXII

R. P.M.

, 1900

FULL THROTTLE 500

HORSE-POWER

1'100

1600 400

tJj

:;:j

300 ;t>

@

~

::u

(/.)

t::l

'1:J 200

~ ::u

20 22 24 26 28 30 32 34 36 38 40

ABSOLU'l'E MANIFOLD PRESSURE, IN. HG.

-64-

Original source PDFPublished from pages 63–77 of the recorded source chapter.
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