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Archive / FAA Airship Pilot Manual / FAA Airship Pilot Manual: Complete Handbook

Complete Handbook

Complete Handbook — Part 6

Airship Pilot Manual (1942)

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FUEL CONSUMPT·ION ·

· AND R . P. M. VS . AIR SPEED

FOR K-3 THRO K~S SHIPS

EQUIPPED WITH WRIGHT R975-28 ENGINES

Fig. XXIII

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PART LEAN

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2~00

2000 '

-- -·1 800

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120 0

100 ' 1000

30 •10 50 60

AIR 0PEED - KNOTS

I ~ 0

Fuel

Consumption

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Average Fuel Consumption and R.P.M.

- VS - Air Speed (K-57 & Future) .

Equipped with Pratt and ~hitney

R- 1340 - AN - 2 Engines

12-1/2 Ft.Prope11ers - set at 190

NA - Y9E1 - 510 Stromberg Carbur .etors

Fig~XXIV

45 50 55

TRUE AIR SPIED - KNOTS

6o

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-- -~ -- r- -- . --- i ----r--I .. -

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1·· · 1 - · · · ! · ---r · ;··· 1 .. · ·

.J I-. ···t· 11600

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i . ! . "f ··-! ---1--+·- !-----1-~-...

• .1. :. ' 1400

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i : i I ! I 1300 . , . . I

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HEAD WIND VELOCITY,

KNOTS

MOST ECONOliTCAL AIR SPEED, KNOTS

K-3 thru K-8 K-9 and Future

10 46.0 42.0

15 46.0 42.0

20 46.0 42.0

25 46.0 43.5

30 49.0 50.0

35 51.5 56.5

40 56.0 62.·5

45 58.0 64.0

50 58.0 64.0

Fig. XXV

Economical Air Speeds

-67-

B. FUEL SYSTEM

The fuel system of the K-airsh1p is designed to make

·possible the shifting of fuel for the purpose of trimming

the ship without interference with the normal fe ed of the

engine. This is accomplished by carrying the bulk of the

fuel in two banks of storage tanks, a forward and an aft

bank, and by feeding the engines from two service tanks

which can be isolated from the rest of the system. The

service tanks can be filled from either bank of storage

tanks without interruption to the feed of the engines.

The system can be filled through an outside connection

or through an inside connection by means of the transfer

pump.

Provisions are made for dumping fuel from aft storage

tanks and for the release of two slip tanks located under

the floor of the cabin, for the transfer of fuel from the

slip tanks to the rest of the system and for the proper

filtering of the fuel.

CAUTION: 1. !t take-off, always open valve in cross-connect­

ing fuel line to insure against a fuel pump

failure.

2. Make certain that there is ample fuel in the

service tanks at all times during flight.

3. Do not dump fuel wh-en either of the auxiliary

engines is running.

-69-

0'

())

. Oil

Operating Engine Mixture Carburetor Oil Inlet Cyl. Head Pressure REMARKS

Condition R.P.M. Control Air Temp. Temp. Temp. lbs./in2

Start Set FULL fULL Must Show In cold weather heat oil in out-

Throttle RICH COLD in 30 Sec. rigger tanks by means of elect-

for 600 rical units.

R.P.M.

Warm Up 500-600 FULL FULL

For 1 Min. RICH HOT 50 Do not exceed 1400 r.~.m. for

1000 After Minimum continual operation.

(2)

Ground 1400 FULL 32°C. 37.8°C. 204°C. 70-90 Drop in R.P.M. when shifting

Test RICH Minimum from one magneto to the other

should not exceed 40.

Take-orr 1800 FULL 32°C. 60-64°C. 233°C. 70-90 Max. rating 600 H.P. at 2250

Max. RICH R.P.M.

Cruising 1300 PART 32°C. 6o-64°c. 204°C. 70-90 Do not lean carburetor beyond

Desired LEAN or Less 10 R.P.M. drop of speed.

Desired

" Stopping 400-500 FULL Idle engine until ~ylinder

LEAN tem~erature has dropped below

220 C. before atopping.

. 0

1. With propeller setting of 23 at 42" radius do not fly •hip faster than 67 knots.

2. Do not operate engines at speeds causing bad vibrations. Maximum vibrations occur between 650 to 900 r.p.m.

Fig.XXVI Mechanic's Check Chart

Pratt and Whitney Rl340 - AN2 Wasp Engine

4· Clean the four fuel strainers after every

120 hours flying time, and oftener, if

necessary. The strainers should be cleaned

immediately when irregular operation of either

engine develops.

For the location of the strainers and

instructions .for cleaning them in flight,

see Fig. XXVII on the following page.

5. Make certain that pressure in fuel system does

not exceed 25 lbs. per sq.in. when filling

from external pump.

6. Do not feed engines from a tank containing

less than 12 gallons of fuel as the outlet

is nearly uncovered with this amount of fuel

still in the tapk, and with the ship at a

30° angle of pitch.

The various operations which can be performed with

the system, together with the proper settings of the valves,

are described in Figures XXVIII-a thru XXVIII-j for K-3

thru K-10 airships, and in Figures XXIX-a thru XXIX-j for

K-11 and future.

C. RECOMMENDED CARBURETOR ADJUSTMENT

a Run engine at 400 RPM.

b Cylinder head temperature should be normal.

c Have good plugs in engine.

d Have mixture control FULL RICH.

e Note RPM.

f Rapidly move mixture control from FULL RICH to

IDLE CUT OFF positfon. Catch the engine

before it stalls.

(g) Note RPM.

1. If large gain in RPM - Carburetor is set too

rich.

2. If loss in RPM - Carburetor is set too lean.

3. Desired - gain of from 0 to 10 RPM.

The desired setting is the RICH BEST POWER setting

for the carburetor at the idle speed of the engine.

-70-

3-4-5 -6- 0NLY - TANK.5-I-2.-3 - 4 - 7 -8·9~1 0 - ARF

STORAGE TANK.5-IZS6AL. EACH-

··;; ------------=x---

/ '

' ' I -- I \

AND fUTURE ONLY

Fig. XXVII

FUEL SYSTEM

~--~

I c~

IN TRANSFER PUMP

CARBURETOR-POWER PLANT

-- - FILLER HOSE

~-- -­

)\

\

'ER- TO INTAKE 11ANifOLD

SLIP TANK- 100 6AL., -::::oo.,_..........,.:

SLIP TANK-80 GAL-c-. ----------,------~-.......~

REMOVE AND CLEAN FUEL STRAINERS WITH

GASOLINE AND A BRUSH IN THE FOLLOWING SEQUENCE

(1) Open crossover valve. (2) Close valve _on fuel supply .line to one engine.

(3) Drain fuel from inoperative emergency pump. (4) Remove and clean strainer

from inoperative pump. (5) Replace strainer. (6) Reopen valve previously

closed on ~ngine supply line. (7) Repeat for other engine. (8) Close .crossover

valve. (9) Cl. ose valves to main transfer Fump. (10) Remove and clean strainer

immediat~y above ma:i,n transfer pump. (llJ Replace strainer. (12) CJ.os~, va~ves

on fuel line to Barrett coupling •.. (13) Remove and clean strainer above ceiling

of car in filler line. (14) Replace strainer. (15) Adjust fuel valves for normal operation.

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BARRETT COUPLING

· LIN£ STI<A!NER

EMERIJENCV PUMP STRAINER_.

-71-

FILLING.SYSTEM FROM OUTSIDE

CONNECTION

Fill each tank in •

succession according

to desired fuel load

and. fuel distrJ.bution.

Truck pump should be

equipped with relief

valve. Set for a max.

of 25 lbs. per sq. in.

If no relief valve is

available throttle down ~~=-~

the flow by means of

main valve.

K-.3 thru K-10

Fig. XXVIII-a

FILLING SYSTEM THROUGH INSIDE

CONNECTION

Use transfer pump and

Filler Hose

K-.3 thru K-10

Fig. XXVIII-b

-72-

TAKE-OFF

Feed engines from both

service tanks. Open

cross feeding valve.

K-3 thru K-10

FUEL PUMP FAILURES

Fig. XXVIII-c

[l;RANSF'ER PU"P

!'TH RE:W YALY£ ~

~~~~~15~/TION ""'

In case of failure of

one engine driven pump

open cross connecting

valve. In case of

failure of both pumps

set as indicated in

·diagrPm and us.e

emergency pump.

K-3 thru K-10

" "'·

Fig.XXVIII-d

-73-

lsr'e'o c~Re .

FU[C SY$T[M K

1K04Do!ATo: e-..

FILLING AFT SERVICE TANK FROM AFT

STORAGE TANKS WHILE FEEDING

ENGINES FROM FORWARD SERVICE TANKS

Ose transfer pump. Open

outlet valve of storage

tank . from which it is

desired to draw fuel.

K-3 thru K-10

Fig. XXVIII-e

'FILLING AFT SERVICE TANK FROM

FO.RWARD STORAGE TANKS WHILE. FEED­

ING ENGINES FROM FORWARD SERVICE TANK. ~~~

[rRANSrER PUWP

friiTH R£Lit YALY£ ""

f'RE~E ST..Qf_ '-

lrOR~HrS fibSITION '-

Use tr~ nsfer pump* Open

outlet val v~ of storag e

tank from which it- 1.s

desired to draw fuel t o

£ill service tank.

K-3 thru K-10

" '\

Fig .. XXVlti-f

-74-

[I'"

12: BARRETT rii..LINCi

CONNECTION

I (S!RAlNERS I

ENCY ~

~------~A~sm~

rUEl SY~T£10 II

~To: o-...

[I'" .

. ·• 12:~ ro..LING

CONNECTION

[Si'RA lNERS I

FILLING FORYiARD SERVICE TANK FROM

AFT STORAGE TANKS ~EILE FEEDING

ENGINES FROM AFT SERVICE TANK

Use transfer pump. Open

outlet valve of storage

tank from which it is

desired to draw fuel to

fill service tank.

K-3 thru K-10

Fig. XXVIII-g

FILLING FORWARD SERVICE TANK FROM

FORWARD S'TORAGE TANKS WHILE FEEO­

ING ENGINES FROM AFT SERVICE TANKS

Use transfer pump. Open

outlet valve of storage

tank from which it is

desired t~ d~aw fuel to

fill service tank.

K-3 thru K-10

Fig.XXVIII-h

-75-

iD4PGENCY Nil'

~------~A~~m~

(S!RA l NERS I

FILLING SYST~~ FROM

OUTSIDE

. CONNECTION I" STRAI~-

Fill each tank WITH RELIEF VALVE.

' ' '

EMERGENCY PUMP

& STRAINER UNIT.

STRAINER DRAIN .

If BAitRETT FILLING CONNECTION. TRANSFER PUMP ~

in success ion a c- n ~---'1~-..---'1---i:r----<

cording to de- .

sired fuel load .

and fuel distrib-

ution. Truck

pump should be

equipped with re­

lief valve. Set

for a max. of 25

lbs. per sq. in.

If no relief is

available - throt­

tle dovm the

flOW by means of ENGINE DRIVEN PUMP •WITH BY-PASS main ValVe. f!_&~Ri!El~IE£...F _jV~A~lV!'!E_iS. ____ -;~3

K-11 AND FUTURE

FILLING SYSTEM

THROUGH INSIDE

CONNECTION

Use transfer

pump and filler

hose.

K-11 AND FUTURE

POU CARB. - - ',,

Fig. XXIX-a

~reb ..

I" SJ!f.!~JL ... _

f'llL(llt

....... ~,"T'J'-- ........ ~~ ... l

ENGINE DRIVEN PUMP WITH BY-PASS & RELIEF VALVES.

PORT CARB.

Fig. XXIX-b

-77-

DRAIN.

EMERGENCY PUMP

6 STRAINER UN!.L

SCHEMATIC DIAGRAM-FUEL SYSTEM-"~"AIRSHIP

EMERGENCY PUMP

& STRAINER UNIT.

STRAINER DRAIN.

If BARRETT FILLING CONNECTION

\ STRAINER DRAIN.

EMERGENCY PUMP

. & STRAINER UNIL

SCHEMATIC DIAGRAM-FUEL SYSTEf'f~'AIRSHIP

TRANSFERRING FUEL FROM F0RWARD TO

AFT STORAGE- TANKS WHILE FEEDING

ENGINES FROM SERVICE TANKS

Open outlet valves of

tank from which it is

desired _to transfer

fuel. Use transfer

pump.

K-3 thru K-10

Fig. XXVIII-i

TRANSFERRING FUEL FROM AFT TO

FORWARD STORAGE TANKS WHILE

FEEDING ENGINES FROM SERVICE TANKS

[;RANSrER PUOIP

_!ITH R£.LIT yALV£ ""'

~ ~~WOt~IS

~ITION "'

Open outlet va~ves of

tanks from which it is

desired to transfer

fuel. Use trans£er

pump.

K-3 thru K-10

"" -"'·

F:tg. XXVIII-j

-76-

~-l!:>POR"'-'l· _C_ARo .

r7 "lj!BARRETT _ri!,LING

CONNECTION

fSTRA:NERS I

rurc ~·:.nw •

$04EMAT•:.: ~.AGAA...,

TRANSFERRING FUEL FROM FORWARD TO

AFT STORAGE TANKS WHILE FEEDING

ENGINES FROM SERVICE TANKS

~TRANSrER PU .. P

~!TH RE:L£T Y&-Yt ""'

~~ ~~\2fUT~ ITIO N "-..

Open outlet valves of

tank from which it is

desired _to transfer

fuel. Use transfer

pump.

K-3 thru K-10

" "'

Fig. XXVIII-i

TRANSFERRING FUEL FROM AF'I' TO

FORWARD STORAGE TANKS WHILE

FEEDING ENGINES FROM SERVICE TANKS

Open outlet va~ves of

tanks from which it is

desired to transfer

fuel. Use trans£er

pump.

K-3 thru K-10

F'rg. XXVIII-j

-76-

I fSTR A:NE RS I

TAKE-OFF

I'

TRANSFER PUMP

WITH RELIEF VALVE.

Feed engines from

both service tanks

Open cross feeding

valve.

ENGINE DRIVEN PUMP

WITH BY-PASS

& RELIEF VALVES.

POlT CARB. -- ,

K-11 AND FUTURE

Fig. XXIX-c

FUEL PUMP FAILURES

TRANSFER ·PUMP

WITH RELIEF VALVE

In case of failure

of one engine

driven pump open

cross connecting

valve. In case of fniTt_,...,

failure of both \: 1 ! 'L-.+--.1

EMERGENCY PUMP

& STRAINER UNIT

ST"-AINER DRAIN.

tf BARRETT

FilLING CONNECTION.

DRAIN.

EMERGENCY PUMP

. 6 STRAINER UNIT

S(HEMAT!C DIAGRAM-Fl,!L SYSTEM -·~·AIRSHIP

EMERGE'KY PUMP

6 STRAINER UNIT

STI\AINER DRAIN.

tf BARRETT

FILLING CONNECTION.

pumps set as indi- ~

c a ted in diagram ~-----+--......... _"

_ •• _._ ... _. ~H<J~~ ~D..--+---+----1

and use either ~

emergency pump. ~

r -- ~--.~

K-11 AND FUTURE

i : ,u:~ 'j

--~o-· 8 6

ENGINE DRIVEN PUMP

WITH BY-PASS

& RELIEF VALVES.

PORT CMB .

----'

Fig. XXIX-d

-78-

\ STRAINER DRAIN.

EMERGENCY PUMP

6 SHAINER UNll_

SCHEMf-Tk: DIAGRAttF!JL SYSTEM :·~-AIRSHIP

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