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Archive / FAA Parachute Rigger Handbook / FAA Parachute Rigger Handbook: Chapter 8

Chapter 8

Chapter 8 — Part 6

FAA-H-8083-17 (2015 Change 1)

Specification:

Proof Load:

Identification:

Common Use:

Comment:

Commercial spec

500 lb

As marked

Sport harness chest straps

Mates well with Ty-17 webbing

Specification:

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MS22002

3,000 lb

As marked

C-9 canopies

N/A

Specification:

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Comment:

Commercial

13 kn

As marked

Chest adapter release

Forged aluminum

Specification:

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MS22021

3,000 lb

As marked

Navy and Air Force canopies

N/A

Figure 3-65. Adapter, quick fit, 1". Figure 3-67. Link, removable connector.

Figure 3-66. Adapter, quick fit release. Figure 3-68. Link, removable connector, speed.

Specification:

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Commercial

As marked on the link

“Mallion Rapide®” markings

Ram-air canopies, modern round

reserves

A. No. 6; B. No. 5; C. No. 4;

D. No. 3.5

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Commercial

2,500 lb

RW-1, 445

3-ring release systems

No. 445 shown

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60B4312 (assembly)

5,000 lb

As marked

Military harnesses

A. 60B4313/female

B. 60J4328/male

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Commercial

500 lb

RW-2

3-ring release systems

Bottom riser ring

Figure 3-69. Link, Rapide®.

Figure 3-71. Ring, harness, 3-ring.

Figure 3-70. Release, parachute canopy quick disconnect, Capewell.

Figure 3-72. Ring, riser, middle, 3-ring.

Plastics and Synthetics

The term “plastic” used here is a generic term for synthetic

materials. The use of these materials is primarily for

stiffeners in containers. They replace the metal stiffeners

used in military systems. High-density polyethylene (HDPE)

was the first material used followed by Lexan ®. Time has

proven that moly disulfide (MDS) filled nylon is superior

to the other materials and has become the most commonly

used stiffener material. Today, the use of Lexan ® is

primarily in clear windows in pin protector flaps. Stiffeners

should have rounded edges to prevent wear points and to

minimize the ability of lines to half hitch around them.

[Figures 3-80 through 3-84]

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Commercial

250 lb

RW-3

3-ring release systems

Upper riser ring

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Commercial

5,000 lb

N/A

Tandem harness assemblies

Manufactured by Parachutes de

France and Strong Enterprises

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Commercial

250 lb

RW-4

3-ring release systems

Small ring of mini 3-ring systems,

riser guide rings

Specification:

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Commercial

2,500 lb

RW-6

Replaceable 3-ring harness ring

Replaces soft RW-1/82 and 83

harness rings.

Figure 3-73. Ring, riser, small, 3-ring.

Figure 3-75. Ring, harness, tandem.

Figure 3-74. Ring, riser, mini, 3-ring.

Figure 3-76. Ring, harness, replaceable, 3-ring.

Fasteners

Fasteners are various types of devices designed to hold parts

or components together or allow them to be held open or

closed. The most common designs are hook and loop fasteners

(Velcro®), snaps, grommets, and slide fasteners (zippers).

Specification:

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Commercial

2,500 lb

Tandem drogue release

N/A

Specification:

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Commercial

2,500 lb

444, RW-8

3-ring harness ring

Sport harnesses

Specification:

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Commercial

Work Load: 3850;

Breaking Strength: 7700

5010-SS

Articulated harness (Hip) ring

N/A

Specification:

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Commercial

2,500 lb

555, RI-1

Sport student harness, pilot

emergency harness

N/A

Figure 3-77. Ring, harness, “O” 2058 Cadmium Ring. Figure 3-79. Ring, harness, mini.

Figure 3-78. Ring, harness, 5010-SS Ring. Figure 3-80. Ring, quick fit.

Of all these, Velcro ® and grommets play a major part in

parachute manufacture. The use of Velcro® is primarily for

protector flap closure designs, while grommets are for use in

pack closing systems. Both fasteners are subject to extreme

wear and tear in their normal use. Consequently, routine

maintenance involves the repair and replacement of these

items. [Figures 3-85 through 3-89]

Housings

Housings are spiral-wound flexible tubing. Almost all are

stainless steel. Their design is to route, house, and protect

the ripcord cable. They are anchored to the container at one

end and the ripcord pocket or mount at the other end. Most

ripcord housings are compressible only, but some military

Specification:

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Commercial

A. Bronze, 800 lb; B. Stainless

steel, 1,765 lb

As marked

RSL lanyard release

Made in bronze and stainless steel

Specification:

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11-1-6991-1

1,750 lb

As marked

Military static lines

N/A

Specification:

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MS-70120

1,750 lb

As marked

Military and sport static lines

N/A

Specification:

Strength:

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N/A

N/A

As marked

Replacement for Rapide® links on

main and reserve canopies

N/A

Figure 3-81. Snap shackle. Figure 3-83. Snap, static line, new style.

Figure 3-82. Snap, static line, old style.

Figure 3-84. Soft link.

housings used with seat parachutes are expandable as well.

The reason that ripcord housings are compressible and non-

expandable is to prevent premature loading of the cable and

pin as the rig is donned and the user moves around. One-pin

sport container systems generally use a .26" inside diameter

housing. Two-pin and most military containers use a .375"

inside diameter housing. Ripcord housings are measured

under slight tension.

The 3-ring release system employs the smaller .20" or .18"

housing for use with Lolon (yellow), or Teflon (orange or

red), coated release cables. These “cutaway” housings must

be expandable and non-compressible. The reason for this

is, in the case where the loop load is excessive, the non-

compressible housing will resist the loop or “push” against

it allowing an effective “pull” of the cable from the loop.

Specification:

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Commercial

N/A

025", .040", .060"

Stiffeners in container systems

The preferred material in modern

container systems.

Specification:

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Commercial

N/A

Orange color

Hand deploy handles, pinless

student ripcords

N/A

Specification:

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Commercial

N/A

.040", .060"

Stiffeners in container systems

Used in older systems. Deforms

easily.

Specification:

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Commercial

N/A

.030", .060"

Windows in container systems,

stiffeners in older systems

Breaks easily

Figure 3-85. Molydisulfide Nylon—MDS (Nylatron®). Figure 3-87. HDPE tubing, 1 ½".

Figure 3-86. Poylethylene, high density (HDPE). Figure 3-88. Polycarbonate—Lexan®.

Thus the term “push-pull system.” A compressible housing

compresses until it reaches its limit of compression, which

could be as much as 20 percent of the total length. In a

two-cable scenario, such as the 3-ring, the differential could

be as much as to allow the short side to release without

releasing the long side. Cutaway housings should be

measured in a relaxed state and then compressed to ensure

that it remains within the manufacturer’s allowable tolerance.

[Figures 3-90A through 3-92C]

Ripcords, Cables, and Swages

The standard ripcord used today on most parachute systems

consists of a stainless steel handle, 3⁄32" 7 × 7 corrosion

resistant steel cable, a stainless steel terminal ball, and one or

more stainless steel pins swaged onto the cable. The handles

come in various shapes and sizes in order to be compatible

with main lift web lengths and pocket sizes and particulars,

such as whether the ripcord grip is inboard or outboard. The

terminal ball may be of several configurations, such as a

Specification:

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Commercial

N/A

N/A

Transparent windows for

CYPRES® and VIGIL control units

N/A

Specification:

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Common Use:

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PIA-F-10884

N/A

N/A

General purpose snap

Open when pulled from any

direction.

Specification:

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Comment:

PIA-F-21840

Varies according to use and type

Different widths from 5/8" to 3", 1"

most common

Closure flaps, bridles, toggles

An extremely versatile fastener

material that comes in two types:

high tenacity/low frequency (of use)

and low tenacity/high frequency.

Specification:

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PIA-F-10884

N/A

Button marked with “pull-the-dot”

markings

Military container closure flaps

Open only when pulled from one

particular side.

Figure 3-89. Vinyl. Figure 3-91. DOT Fasteners, Durable.

Figure 3-90. Fastener tape, hook and pile, nylon (Velcro®).

Figure 3-92. DOT Fasteners, Pull-the-dot.

ball and shank design. The pins usually are one of two basic

designs: intermediate pin or terminal pin. The advantage of the

intermediate pin is that it can be visually inspected easily by the

rigger in the field. The end of the 7 × 7 cable can actually be

seen where it is ground off at the bend in the shank of the pin.

Metal ripcord assemblies are used on reserve and emergency

parachute systems and military mains. Main ripcords may also

consist of plastic handles and nylon coated cable without pins.

On modern sport parachutes, the hand deploy pilot chute

replaced the conventional ripcord, by either throw-

out or pull-out. These configurations use the curved or

straight locking pins attached to the pilot chute bridle.

[Figures 3-93 through 3-101]

Original source PDFPublished from pages 69–75 of the recorded source chapter.
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